Energy Consumption Optimization For Asia’s Leading Cement Company

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Asia’s leading cement company has two cement clinker production lines with a daily output of 5,000 tons, and its leading products are sold in China, the United States, the Middle East, Africa, Southeast Asia and other countries and regions.

Through the integration of data intelligence technology and cement production industrial technology, energy-saving and consumption reduction for cement clinker production is achieved.

THE CHALLENGE : HIGH ENERGY CONSUMPTION

Each clinker production line with a daily output of 5,000 tons consumes about 80 million kWh of electricity and 200,000 tons of standard coal per year.

SOLUTION : COMPREHENSIVE ENERGY CONSUMPTION OPTIMIZATION

Focusing on the core of “low energy consumption and low cost”, we create raw meal grinding power consumption and rotary kiln energy consumption optimization models, by collecting data of the entire process.
The model will recommend process parameters for the raw mill and clinker firing process, and optimize the actual production process technology in real-time.

OUTCOME
▲3% ~ 5%

Comprehensive energy consumption optimization model achieves 3%-5% energy consumption optimization

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